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Donaldson Coalescer Filter Assemblies

Donaldson Coalescer Filter Assemblies

$0.00
20 SCFM - 1500 SCFM / 0.01 Micron - 1 Micron

Donaldson DF Filter Assembly ComboOften called the pre-filter since it is placed on the air line just prior to the air dryer, a coalescing filter removes oil, particles and moisture before it can come in contact with the desiccant in the dryer and ruin it.

The Donaldson DF Filters are designed for high quality filtration of compressed air or gas in a wide range of applications. The total filter design concept of the filter combines high performance, efficiency, ease of use, flexibility, and safety.

Features:

  • •   Coalescer Filter Assembly Includes Filter Element
  • •   Particle Removal Rate: 0.01 micron
  • •   Variable Flow Rate: 20 scfm - 1500 scfm
  • •   Available Connection Sizes: 1/4" to 3" NPT threaded
  • •   Long-Term Protection Against Corrosion

 

Models

Search by model below based on your specific needs or search by scfm or connection type below. Click on a model number to view assembly information and pricing. If you have questions call our customer service toll-free 866-650-1937 or email sales@ecompressedair.com.

Model Specifications

Element S
Coalescing
Replacement
Element
Element V
Coalescing/
Particulate
Replacement
Element
Capacity2
(scfm)
Connection
(in. NPT)
Height
(in.)
Width
(in.)
Model3
Style
Weight4
(lbs)
DF0035S S-0035 DF0035V V-0035 20 1/4 7.5 3.5 Standard 1
DF0070S S-0070 DF0070V V-0070 41 3/8 11.5 4.5 Standard 2
DF0120S S-0120 DF0120V V-0120 70 1/2 13.5 4.5 Standard 2
DF0210S S-0210 DF0210V V-0210 123 3/4 14.5 6 Standard 5
DF0320S S-0320 DF0320V V-0320 188 1 17.5 6 Standard 6
DF0450S S-0450 DF0450V V-0450 264 1-1/4 23 7.5 Standard 12
DF0600S S-0600 DF0600V V-0600 353 1-1/2 23 7.5 Standard 12
DF0750S S-0750 DF0750V V-0750 441 2 23 7.5 Standard 12
DF1100S5 S-1100 DF1100V5 V-1100 647 2 31 7.5 Superplus 15

1 S Coalescing Element - 99.99% on 0.01 micron particles / V Coalescing/Particulate Element - 90% on ISO fine dust
2 Capacity based on 100 psig inlet pressure.
3 Standard: Standard with float condensate drain and Econometer. Superplus: Superplus with UFM-T (Timer) zero air-loss condensate drain valve and Economizer.
4 Weight without filter element.
5 DF 1100 comes with UFM-P (Pneumatic) zero air-loss condensate drain valve.

Materials

Filter Housing: Aluminum die cast
Econometer: Polymer
Float Drain: Polymer / aluminum mold cast (Standard)
Aluminum, glass fiber reinforced polymer (Superplus)
Gaskets: Viton
Maximum Operating Inlet Pressure: 250 psig
Maximum Operating Inlet Temperature: 150°F (65°C)

Filter Element Data

Type: S Coalescing Filter
Initial ?p Dry (psid): 1.6
Initial ?p Wet (psid): 4.8
Residual Oil Content: <0.01 ppm1
Particle Retention Rate: 99.99998% on 0.01 micron particles

Inlet differential pressure in oil wetted state of element including housing and residual oil content
based on inlet concentration of 3 ppm per ISO 12500-1.

Type: V Coalescer/Particulate Filter
Initial ?p Dry (psid): 1
Initial ?p Wet (psid): 1.1
Residual Oil Content:
1 ppm2
Particle Retention Rate: 90% on ISO fine dust

2 Inlet differential pressure in oil wetted state of element including housing and residual oil content
based on inlet concentration of 3 ppm per ISO 12500-1.

Features & Benefits

The Donaldson DF Filters are designed for high quality filtration of compressed air or gas in a wide range of applications. The total filter design concept of the filter combines high performance, efficiency, ease of use, flexibility, and safety.

  • Reduced pressure drop by 50% uses less energy.
  • Coalescing filter elements performance data validated according to ISO 12500-1 assuring reliable achievement of compressed air quality according to ISO 8573-1.
  • Filter element can be removed together with filter bowl, reducing overall installation height requirements.
  • Changing the code clip inside the filter bowl changes the flow direction through the element so that the filter can be used either as a coalescing filter (inside to outside flow) or a particulate filter (outside to inside flow).
  • The integrated differential pressure indicator can be easily rotated in the filter head.
  • The bayonet lock ensures that the filter cannot be opened under pressure for increased safety.
  • Filter housings are immersion-coated ensuring long-term protection against corrosion.
  • Nine sizes, six filter element types, and available options meet virtually all industrial air purification application requirements.
Design & Efficiency

Donaldson DF Filter Assembly Filter DrawingUnrivaled high performance. Donaldson was developed on the basis of worldwide experiences and innovative design resulting in a highly efficient and economic filtration concept.

      • A flow-optimized filter design provides minimum pressure loss.
      • The innovative filtration technology ensures high separation efficiency.
      • A total filter design concept delivers unrivaled efficiency.

Computer-aided simulation was the basis for the turbulence-free design with optimized airflow through the filter housing and into the element. This ensures low pressure losses. The core of each filtration system is the filter element. Careful selection of filtration media, optimized pleating, and advanced production technology, produce a reduction of pressure loss by 50% while concurrently increasing separation efficiency. The element coalescing drainage layer is fixed in place by the outer support sleeve ensuring a constant cross-section between the element and housing at all times.

Unrivaled Efficiency

The economic efficiency is clearly indicated by the reduction in differential pressure. A 3.0 PSI lower differential pressure over 8000 operating hours at 600 scfm saves $1,452 per year (based on 100 psig operating pressure, 120 kW installed power and $0.08/kWh.) This practical example shows that the investment in optimizing the compressed air system rapidly pays for itself.

Donaldson DF Filter Energy Savings

Unrivaled Energy Savings

Further energy savings are achieved by the timely replacement of used filter elements. The most economic time for filter changeout is determined by the Economizer that continuously measures the differential pressure. An integrated microprocessor evaluates the measurement data and compares the higher energy costs caused by pressure loss with the costs of a new filter element. The most cost-effective element replacement time is calculated and LEDs then signal that filter changeout is necessary.

Donaldson DF Filter Energy Costs

Donaldson DF Filter Easy to Replace

Unrivaled Ease of Use

The new Donaldson Ultra-Filter is unrivaled in its ease of use both during installation and filter element
replacement. The filter bowl is rotated slightly via a bayonet lock and can be removed together with the filter element requiring only an inch of ground clearance. The integrated condensate drain allows new element changeout without disconnecting power and condensate drains. The cover with integrated differential pressure displays can be rotated so that the display stays visible from the selected side.

 

Unrivaled Flexibility

All filters can be used either as coalescing filters (flow through the element from the inside to the outside) or as particulate filters (outside to inside flow). If the requirements change, the filter head does not need to be rotated. Changing the coding clip inside the filter bowl allows the filter element to be rotated and changes the flow direction. The coalescing filter becomes a particulate filter in seconds - and vice versa. Optional wall supports are available on request for flexible wall mounting. The telescopic design of the support provides broad adjustability. A series of filters with different element types maybe installed with connection adapters. The Ultra-Filter is simple to mount and fits into the smallest space.

Donaldson DF Filter Easy Setup

 

Brochure

Download the Donaldson DF series brochure for more information, or contact our customer service toll-free: 866-650-1937 or email sales@ecompressedair.com to learn more.

Donaldson DF Series Brochure